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Service and Maintenance

CAPABILITIES OVERVIEW

Service and Maintenance is becoming more and more of a critical focal point for those clients that no longer carry in-house engineering / maintenance resource. BCD offers planned and unplanned system support to all our clients across UK, Ireland, and mainland Europe providing annual routine and non-routine maintenance. We offer continuity and general check of system performance data with the provision of all relevant validation and maintenance documentation.

PROCESS IMPROVEMENT THROUGH :

  • High Purity Pipework Installation
  • Vessel Repair & Modification
  • Critical Spare-Part Sourcing & Supply
  • Spray ball Design & Coverage Testing
  • Complete Instrument System Calibrations
  • On Call Support & Service Level Agreements

HIGH PURITY PIPEWORK & PROCESS IMPROVEMENT:

  • Orbital welded high purity pipework
  • Hygienic & sanitary process applications
  • Bio-Tech and Pharma industry
  • Fabricated on-site
  • Pre- assembled in our fabrication facility
  • Vessel repair and modification
  • Bottom outlet valve replacement

MAINTENANCE SHUTDOWN SCHEDULING & IMPLEMENTATION:

  • Labor resource scheduling
  • Material sourcing
  • Site facility setup
  • Risk assessment & Method Statement
  • Drawing update & 3D scanning
  • Routine & non-routine system support
  • Traceable recording of maintenance activities

COMPLETE SYSTEM CALIBRATION:

  • Instrument Calibration
  • Pressure, Temperature and flow
  • Improve process accuracy & reputability
  • System performance data check
  • Validation and maintenance documentation
  • Improved process repeatability

SPRAYBALL DESIGN AND COVERAGE TESTING:

  • On-site vessel surveys & 3D scanning
  • Design of custom drilled sprayballs
  • On-site Sprayball coverage testing
  • Highlighting dead space areas
  • Surface rouging
  • Eliminate spray shadowing by agitators, probes etc…

SERVICE LEVEL AGREEMENT:

  • Process improvement
  • Dedicated response times
  • On-call facilities
  • Experienced engineers and craftspeople

CRITICAL SPARE PARTS SOURCING:

  • Procurement of replacement parts
  • Material certificates
  • Certificated of confirmatory
  • Soft gasket change out
  • Pump / Agitator seals
  • Valve diagram replacement
  • Pipe union seals

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